Brief: Observe the step-by-step operation and see practical examples of usage. This video provides a detailed walkthrough of the Vertical Side-Loading Heat Treatment Furnace, showcasing its unique split-body design for safe side-loading of large rotors and shafts. You'll see the precision 8-zone temperature control system in action and learn how the high-efficiency, low-NOx burners deliver uniform heating for critical components up to 300 tons.
Related Product Features:
Unique split-body and side-loading design simplifies part loading and enhances operator safety for large rotors and shafts.
Precision 8-zone temperature control system maintains uniform heating with accuracy of ≤ ±1°C across the entire work chamber.
High-efficiency low-NOx combustion system with 16 pulse burners optimizes fuel usage and reduces emissions.
Robust construction with heavy-duty steel structure supports loads up to 300 metric tons reliably.
Full 300mm thick ceramic fiber lining provides superior insulation for reduced heat loss and faster cycling.
Advanced PID + PLC control system manages all furnace operations for precise process control.
Designed specifically for heat treatment of power generation rotors, large shafts, and mill rolls.
Maximum operating temperature of 1000°C with effective work size of Ø4000mm × 16000mm height.
FAQ:
What are the main advantages of the side-loading design compared to traditional pit furnaces?
The side-loading design eliminates the risks associated with overhead crane loading, enhances operator safety, and reduces the potential for damaging high-value components during the loading process.
How does the 8-zone temperature control system ensure uniform heating?
The furnace features eight independent temperature control zones along its height, each with dedicated thermocouples and burner controls managed by a sophisticated PID + PLC system to maintain accuracy of ≤ ±1°C throughout the chamber.
What types of components is this furnace designed to handle?
This furnace is specifically engineered for large, heavy components including power generation rotors (steam and gas turbines), large generator shafts, marine propulsion shafts, and mill rolls up to 300 tons capacity.
How does the combustion system achieve fuel efficiency and low emissions?
The system utilizes 16 high-speed, low-NOx burners with pulse combustion technology that automatically switches between high and low fire modes based on real-time temperature demands, optimizing the air-fuel ratio for significant fuel savings and reduced emissions.