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| ブランド名: | WONDERY |
| Moq: | 1セット |
| 価格: | TO BE NEGOTIATED |
| 納期: | 3～5営業日 |
| 支払い条件: | L/C、D/P、T/T、ウェスタンユニオン |
Electric Heating Linear Environmentally Friendly Hot-Dip Galvanizing Line | 200-Ton Zinc Pot | 6.7 Tons/Hour Capacity
WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. presents its Electric Heating Linear Environmentally Friendly Hot-Dip Galvanizing Production Line, a modern solution for high-efficiency galvanizing of steel components. This electric hot-dip galvanizing line is ideal for manufacturers seeking a clean energy galvanizing furnace with precise temperature control, low emissions, and consistent output.
The core of this galvanizing production line is a large-capacity zinc pot with internal dimensions of 11m (L) × 1.5m (W) × 2.0m (H) , holding 200 tons of zinc. It achieves a maximum hourly capacity of 6.7 tons, suitable for continuous industrial operation. Unlike gas-fired systems, this electric galvanizing furnace uses 1200 kW of electric heating (expandable to 1500 kW with flux tank heating), eliminating on-site combustion and reducing greenhouse gas emissions.
Key environmentally friendly galvanizing features include:
An enclosed acid mist treatment room with negative pressure to prevent acid gas leakage.
A dual-stage acid fume exhaust system (scrubber tower + neutralization tower) with automatic pH control.
A zinc fume collection system with double-sided suction, bag filter, and water curtain deodorization (110 kW variable frequency).
Electric heating for the drying tank and fluxing tank, ensuring clean, controllable heat without flue gas.
The line incorporates advanced electric heating control technology, including:
18 plate-type heating elements (67 kW each) distributed on both sides and ends of the zinc pot.
Taiwan Taie SCR zero-position power controllers with soft start function to avoid current surges.
PID temperature controllers maintaining zinc bath temperature at 438–450°C with ±1°C accuracy.
A 10-inch touchscreen for real-time monitoring of temperature, power consumption, and three-phase current balance.
Additional features include an online weighing system, fully automatic ferric acid removal equipment for the flux solution, and optional waste acid regeneration equipment (sulfuric acid method) enabling zero-emission recycling of hydrochloric acid.
Total electrical power consumption is approximately 2012 kW. The buyer is responsible for civil works, power supply to control cabinets, and compressed air supply. WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. provides installation guidance, training materials, and full documentation.
For a zero-emission electric galvanizing line that delivers energy efficiency, environmental compliance, and high throughput, this system is a complete, future-proof solution.
Technical Parameters Table
| Parameter | Specification |
|---|---|
| Galvanized materials | Steel components |
| Zinc pot internal dimensions | 11m (L) × 1.5m (W) × 2.0m (H) |
| Zinc capacity | 200 tons |
| Maximum hourly capacity | 6.7 tons/hour |
| Heating energy | Electricity, 1200 kW (expandable to 1500 kW with flux tank) |
| Power supply | 380V / 50Hz |
| Heating elements | 18 plate-type heating wires, 67 kW each (total 1206 kW) |
| Heating element dimensions | 1300mm (W) × 1400mm (H) per plate |
| Heating wire connection | Y-type (3 pieces per 380V circuit) |
| Power controller | Taiwan Taie Intelligent SCR Zero-position power controller (6+1 units) |
| Temperature control points | 2 points (both ends of zinc pot) |
| Temperature control accuracy | ±1°C |
| PID controller | TAIE temperature controller (Taiwan) |
| HMI touchscreen | 10-inch Taiwan Weinview |
| Zinc bath temperature | 438–450°C (automatic PLC control) |
| Pickling tanks | 4 concrete tanks: 11 × 1.5 × 2.0 m (enclosed, negative pressure) |
| Rinse tank | 1 concrete tank: 11 × 1.5 × 2.0 m |
| Fluxing tank | 1 concrete tank: 11 × 1.5 × 2.0 m, 50–70°C (electric heating + titanium tubes) |
| Drying tank | 11.5 × 4.5 × 2.0 m, 100–180°C (electric hot air blower, 120 kW) |
| Cooling tank | 1 concrete tank: 11 × 1.5 × 1.5 m (with fiberglass cooling tower) |
| Passivation tank | 1 concrete tank: 11 × 1.5 × 1.5 m (chromium-free) |
| Zinc fume collection system | Double-sided suction + bag filter + induced draft fan + water curtain deodorization (110 kW VFD) |
| Flux tank electric heating | 300 kW |
| Electric hot air blower (drying) | 120 kW |
| Total electrical power consumption | ~2012 kW |
| Lead time | 90 days |
| Warranty | 13 months from shipment (excluding easy-worn parts) |
| Installation location | Buyer's designated site |
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