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| ブランド名: | WONDERY |
| モデル番号: | WDL-ZDJ-9M 10KG |
| Moq: | 1SET/SETS |
| 価格: | TO BE ENGOTIATED |
| 納期: | 60日 |
| 支払い条件: | L/C、T/T |
Full-Automatic Aluminum Ingot Casting Machine – Model: WDL-ZDJ-9
The WDL-ZDJ-9 Full-Automatic Aluminum Ingot Casting Machine is designed to optimize aluminum ingot production with cutting-edge technology, offering a highly efficient, energy-saving solution. This advanced casting machine is ideal for the automatic production of ADC series 10kg aluminum ingots, making it suitable for continuous 24-hour operations.
High Efficiency and Low Energy Consumption
The WDL-ZDJ-9 casting machine operates with a cycloid pinwheel reducer and frequency conversion speed control, ensuring smooth and energy-efficient operation with a low power consumption of only 3.0KW. The system guarantees stable operation with a high degree of automation, resulting in a demoulding rate of over 99%. The process is designed to minimize aluminum waste while maximizing production efficiency.
Precise Aluminum Distribution
The machine features a liquid aluminum distributor system that ensures a uniform and smooth injection of molten aluminum into each ingot mold. The distributor has eight aluminum outlets, minimizing the liquid level differences and preventing eddy currents during the casting process. This setup helps produce ingots with consistent weight and high quality. The aluminum distributor operates synchronously with the casting machine, promoting efficient and precise filling of the ingot molds.
| Parameter | Specification |
|---|---|
| Model | WDL-ZDJ-9 |
| Ingot Weight | 10 kg per ingot |
| Mold Material | QT450 Nodular Cast Iron |
| Mold Quantity | 110 molds (including 2 foot molds) |
| Production Capacity | ~4 tons per hour |
| Casting Speed | Frequency conversion speed control |
| Power Consumption | 3.0 KW |
| Cooling Water Consumption | 3m³/h |
| Cooling Water Pressure | 0.20-0.30 MPa |
| Cooling Water Temperature | ≤ 60°C |
| Frame Material | GB 100504.0 mm Rectangular Tube |
| Chain Material | Manganese Steel |
| Ingot Demoulding System | Mechanical Hammering |
Reliable and Durable Components
Manufactured with high-quality components, including QT450 nodular cast iron ingot molds and a robust steel frame, the WDL-ZDJ-9 ensures durability and long service life. The ingot molds are designed for long-term use, with 110 molds provided, including 2 foot ingot molds for lamination. The mechanical demoulding system ensures a smooth and automatic ingot removal process, contributing to the overall high production capacity of around 4 tons per hour per casting line.
Advanced Cooling and Demoulding Systems
Equipped with an efficient spray cooling system, the WDL-ZDJ-9 ensures optimal cooling of aluminum ingots. The cooling system uses indirect cooling at the bottom of the ingot mold, ensuring the solidification process is consistent and reliable. The mechanical hammering mechanism further aids in efficient demoulding, ensuring smooth operation and minimal human intervention.
User-Friendly Electrical Control System
The electrical control system of the WDL-ZDJ-9 integrates components from renowned international brands such as Omron, Schneider, Mitsubishi, and Siemens. This system includes frequency conversion speed control, ensuring optimal performance at all times. The operator-friendly interface displays key parameters like the speed of the ingot casting machine, providing easy monitoring and control.
The WDL-ZDJ-9 Full-Automatic Aluminum Ingot Casting Machine is supplied as a complete system, including the ingot mold, aluminum liquid distributor, cooling system, demoulding mechanism, and electrical control system. Additional components include:
Ingot Molds: 110 high-quality QT450 nodular cast iron molds.
Cycloidal Pinwheel Reduction System: 3KW motor and driver for smooth operation.
Chains & Tension System: P-165mm large and small chains with fuel dispensers.
Spray Cooling System: Ensures efficient cooling of ingots.
Electric Control System: Schneider, Omron, and Mitsubishi components.
To operate the WDL-ZDJ-9 machine, certain site conditions and utilities are required:
Water Requirements: Cooling water consumption of 3m³/h, with a pressure range of 0.20-0.30 MPa and a temperature below 60°C.
Electrical Requirements: Voltage of 380V/220V, 50Hz, with a total connected load of approximately 3 kW.
The WDL-ZDJ-9 Full-Automatic Aluminum Ingot Casting Machine is the perfect solution for businesses seeking high-efficiency, low-maintenance equipment for the continuous production of 10kg aluminum ingots. With its energy-saving features, precise aluminum distribution, and advanced cooling and demoulding systems, this machine ensures reliable and cost-effective aluminum casting operations.
